Skip to main content

What Means Process, Process Symbol, Process Diagram?

Let's know about what is Process, Process Symbol, Process Diagram, which can make it easy to operate at chemical, petrochemicals or any other processing plant.

#what means process?
=When an output product is found through a single or multi-stage material or mixer's physical or chemical change, it is called a process.


#What is Process Symbol?
=Process symbol Maybe defined as the graphical alphabetical or mathematical representation of the different types of pipeline, valves or fittings, equipment, instrument, etc of the Process Industries.

#what is process diagram?



=All the instrumentation or fittings or parts of a process can be expressed through a diagram, that's called a process diagram.

Different types of process diagram:

01.Block diagram.
A block the diagram is a diagram that's the easiest way to represent a process.



Features of the block diagram:
=A single piece of equipment is meant for a block.
= Blocks should be of equal size and are organized in a consistent manner.
= In the case of complex processes, a single unit operation or unit process is shown through a single block.
= What is left in and out of each block is written on the block.


02. Flow diagram.
Instead of a block, each instrument, Vessel is represented by a simple figure called a flow diagram.

03. Process flow diagram.
The process of a flow diagram is the key to a process. This process flow diagram is written to process variables, physical condition, temperature, pressure. That is, the conditions of operation are written. Different types of measuring instruments and control instruments are mentioned in the process flow diagram. There is no coding in the process flow diagram but the unit operation remains. The P&I diagram contains coding but no unit operation.


04.Piping and instrumentation diagram.  
This diagram provides a comprehensive picture of the process plant. As far as possible a realistic picture of the whole process is made. Symbols and coding of pipes, fittings, measuring, and control instruments are displayed in the diagram. The process flow is arranged from left to right.



* Equipment coding, which consists of:

01. One of the capital letters (first, two-digit is section number).
02. 04 digit (the second two-digit is sequence number).

#Example: P0102
P= Name of equipment.
01= 1st two digits is section number.
02= 2nd two digit is sequence number.

#Pipe line coding:
01. 05 Capital letter and
02. 07 Digit.

*Example: 02 SL  BA 10 D100
02-Section no
 SL-Type of Fluid
BA- Material construction of the pipe.
10- Sequence no.
D100- Diameter of pipe (mm).

# Coding of Valves/Fittings:
01.  Two capital letters.
02.  Two Digits.

*Example: ST 15
ST- Steam line.
15- Sequence no.

# Instrument Coding:
01.Two or Three capital Later.
02. Three Digits.

*Example: FIC- 101
F- Process Variable.
I-Function of the process variable.
C- Instrument number.

PLEASE READ MORE.....

  1. Industrial Catalyst And Classification.
  2. Electrical Hazards And Precautions.
  3. Renewable, Sustainable, Clean, or Green Energy.
  4. What Is Renewable Energy Or Renewable Resources, Or Clean Energy?
  5. Standard Operating Procedure (SOPs) Of The Steam Turbine.
  6. What Is Vacuum Hazard?Power Plant And Types Of Power Plants.
  7. Electrical Wiring Or Cabling। Classifications Of Electrical Wiring।

  8. Power Plant And Types Of Power Plants.

  9. Steam Boiler। Mountings And Accessories Of Boiler.
  10. Standard Operating Procedure (SOP) Of The Steam Turbine.
  11. Metals। Used, Properties, Classification, And Types Of Metals.
  12. The Best Way To Search, Emergency Escape, And Rescue Operations From Accidents.
  13. What Is Distillation Process? Kinds Of Distillation Process.
  14. What Is Electrical Measuring Instrument And Testing Equipments.
  15. The Blessing Of Science In Modern Civilization Is The AC Motor Or DC Motor.
  16. The Mechanical Power Transmission System Or Energy Transfer.
  17. Troubleshooting, Checklist, And Solution Of Positive Displacement Pump.
  18. What is Packed Tower, Packing Elements, Function Of Packing Elements?
  19. Housekeeping Promotes Occupational Safety, Industrial Safety, or Workplace Safety.
  20. Industrial Static Vessels And Towers.
  21. How To Use Natural Gas In Petrochemical Plant.
  22. Question With Answer About Turbine Or Compressor Lube Oil Systems.
  23. Question With Answer About Turbine And Compressor In Process Industries 02.
  24. Question With Answer About Turbine And Compressor In Process Plant 01.
  25. What Is Compressor And Compression System? Working Principal Of Compressor.
  26. Sewage Or Wastewater Treatment Process.
  27. Explosion Hazard And How To Prevent It?
  28. How To Prevent Fire Hazards In The Workplace?
  29. Accident And Its Prevention In Work Place.
  30. Occupational Safety And Safety Requirements In Industries.
  31. Different Type Of Boiler. Boiler Operation And Operation Coefficient.
  32. Pump Cavitation And Prevention.
  33. Pumps & How It Works?
  34. Centrifugal Pump Checklist, Troubleshooting And Solution.
  35. What Is Seal And Types Of Seal?
  36. Safety Measures Associated With Confined Space.
  37. Why Static Charge Is Dangerous In Industrial Or Manufacturing Industries.
  38. What About Cooling Tower? Types Of Cooling Tower.
  39. What Is Gas Hydrate.How To Prevent It?
  40. Personal Protective Equipment (PPE). Types Of PPE.
  41. What Is Filter Or Separator? Types Of Filters.
  42. What Is Strainer? Types of strainer.
  43. What Is Lubricant And Properties Of Lubricant?
  44. The Steam Turbine, Classification Of Steam Turbine And How It Works?
  45. Personal Protective Equipment (PPE). Types Of PPE.
  46. What Is Filter? Types Of Filters.
  47. What Is Rupture Disc, How It Work?
  48. Let's know about general pipe fittings commonly needed in the industry.
  49. What Is Steam Traps?
  50. What is Fire Point, Smoke Point, Freezing Point, Dew Point, Flash Point, Pour Point, Boiling Point, Bubble Point?
  51. What is Critical Point,Surge point,Yield point,Aniline point,Triple Point,Melting Point,Auto ignition Point?
  52. Types Of Control Valve.
  53. Bearing And Different Types Of Bearing.
  54. What Means Process, Process Symbol, Process Diagram?
  55. About Heat Exchanger.
  56. Difference between Pressure Safety Valve and Pressure Relief Valve.
  57. About Check Valve.
  58. Why SHIPHON TUBE Is Used On Steam Pipeline?
  59. What Is Conservation Vent Valve?
  60. Different Types of valves.
  61. General Checklist List for Pre-start and Starting up the Centrifugal Pumps.
  62. Liquefaction Process Technologies for LNG Production.
  63. What Is Hydrostatic Test.
  64. What Is Deaeration Process? How To Remove O2, From Boiler Feed Water?
  65. Pumps Operation in Series and Parallel.
  66. Why Need To Maintain In Process Steam Quality.
  67. Why we need to close the(discharge) isolation valve of a centrifugal pump during start up.
  68. What Is A Steam Turbine.
  69. STEAM EJECTOR WORKING PRINCIPL.
  70. Glycol Dehydration Basic Process.
  71. Why Needs Tank blanketing In Process Plant.
  72. Let's Know About Industrial Storage Tanks.
  73. What Is Gas Hydrate. How To Create It On Pipeline And How To Prevent It?
  74. What Is Pumps " NPSHr “ Net Positive Suction Head?
  75. What Is Methanol – CH3OH?
  76. How does a liquid ring vacuum pump work.
  77. Difference between LNG, LPG and NGL.
  78. What About Cooling Tower? Types Of Cooling Tower.
  79. What Is Conservation Vent Valve.
  80. Why do we use deaerators In Process Plant?
  81. General Checklist List the Essential Steps and precautions for Pre start and Starting up the Centrifugal Pumps.
  82. How To H2 Production In Process Plant.
  83. Why Static Charge Is Dangerous In Industrial Or Manufacturing Industries
Labels:

Comments

Post a Comment

Popular posts from this blog

General Checklist List for Pre-start and Starting up the Centrifugal Pumps.

General Checklist the Essential Steps and precautions for Pre-start and Starting up the Centrifugal Pumps . # What’s the things you Should be attention physically? # General centrifugal pump start up procedure:- Before pump start-up you must perform these tasks:- *01.  Open the suction valve , do priming by venting all the air inside the suction line by opening any vent or even the PG vent till liquid coming out then close , now you confirm no air inside the system to reduce the chances of pump getting cavitation *02.   Open any re-circulation  or cooling lines. *03.   Fully close or partially open the discharge valve, depending on system conditions. *04.   Start the driver. *05.   Slowly open the discharge valve until the pump reaches the desired flow. *06.   Check the pressure gauge to ensure that the pump quickly reaches the correct discharge pressure. *07.   If the pump fail to reach the correct pre...
Post a Comment
Read more

Different Types of valves

Different Types of valves Different Types of valves uses in different sectors. 1.  Globe valve:- 2.  Gate valve:- 3.  Ball valve:- 4.  Butterfly valve:- 5.  Diaphragm valve:- 6.  Plug valve:- 7.  Needle valve:- 8.  Angle valve:- 9.  Pinch valve:- 10.  Slide valve:- 11.  Flush bottom valve:-   12.  Solenoid valve:- 13.  Control Valve:- 14.  Flow regulating valve:- 15.  Back pressure regulating valve:- 16.  Y-type valve:- 17.  Piston valve:- 18.  Pressure regulating valve:- 19.  Check valve:- PLEASE READ MORE..... Industrial Catalyst And Classification. Electrical Hazards And Precautions. Renewable, Sustainable, Clean, or Green Energy. What Is Renewable Energy Or Renewable Resources, Or Clean Energy? Standard Operating Procedure (SOPs) Of The Steam Turbine. What Is Vacuum Hazard? Power Plant And Types Of Power Plants...
Post a Comment
Read more

What is Fire Point, Smoke Point, Freezing Point, Dew Point, Flash Point, Pour Point, Boiling Point, Bubble Point?

# Fire Point :-  The lowest temperature at which the vapor of that fuel will continue to burn for at least 5 seconds after ignition by an open flame. #Smoke Point:-   The temperature at which, under specific and defined conditions, an oil begins to produce a continuous bluish smoke that becomes clearly visible. #Freezing Point:-  The temperature at which water changes phase from a liquid to a solid. # Dew Point:-   T he temperature at which air is saturated with water vapor. # Flash Point:-  T he lowest temperature at which enough fluid can  evaporate to form a combustible concentration of gas. #Pour Point:- The lowest temperature at which the oil will pour or flow when it is cooled without stirring. #Boiling Point:-   The temperature at which the vapor pressure of a liquid is equal to the pressure of the atmosphere on the liquid. #Bubble Point:-   The temperature wh...
Post a Comment
Read more

Industrial Catalyst And Classification.

Principle Of Industrial Catalyst And Classification Of Catalyst.   Principle Of Industrial Catalyst : An industrial catalyst is a substance that accelerates a chemical reaction without undergoing any significant change in its own chemical composition. Catalysts work by lowering the activation energy required for the reaction to occur, thereby increasing the reaction rate. They provide an alternative pathway for the reaction to take place, which requires less energy and allows the reaction to proceed at milder conditions such as lower temperatures and pressures. Industrial catalysts are used in a wide range of chemical processes, including petrochemicals, refining, polymerization, and environmental applications. Classification Of Industrial Catalyst : Industrial catalysts can be classified into four main groups: 01. Homogeneous catalysts. Homogeneous catalysts are soluble in the reaction medium and are used mainly in the production of fine chemicals and pharmaceuticals. 02. Heteroge...
Post a Comment
Read more

Difference between LNG, LPG and NGL

✅ LNG — Liquefied Natural Gas, is gas that has been Liquified at very low temp. and is transported as a liquid. It’s Primarily methane ,NG is a mixture of HC which, when liquefied, form a clear colorless,odorless liquid; it’s usually transported and stored at a temp. very close to its boiling point at atmospheric pressure (~ -160), The actual composition of LNG will vary depending on its source and on the liquefaction process, but in all cases the major is methane with small percentages of the heavier HC such as ethane, propane, butane and pentane ,N2 may be present.  ✅ LPG — Liquefied Petroleum Gas gas that is liquid near room temperature and at some extent of pressure. This product has very little methane and butane and is primarily propane (C3),LPG is more dense (has a higher specific gravity) than natural gas ,Their common characteristic is that they can be compressed into liquid at relatively low pressures ,The two most common LPG constitutes are Propane and Butan...
Post a Comment
Read more